Curtin University and Chevron Australia have officially opened the doors to an Australian-first research facility that promises to transform how the oil and gas industry tackles corrosion.
The $4 million Extreme Service Flow Loop facility, based at the Curtin Corrosion Centre in Perth, is now complete, with simulation testing underway as part of the final validation process.
The state-of-the-art facility replicates the conditions inside oil and gas pipelines, helping researchers develop more effective ways to manage corrosion – an issue for offshore operators worldwide.
Project Chief Investigator Dr Ammar Al Helal said the flow loop will allow detailed studies of how materials break down over time.
“Corrosion is a global issue, costing billions of dollars every year in maintenance, and can pose a serious safety risk if left unmanaged. Our research will help industry adopt safer, more efficient ways to stop corrosion before it starts,” Dr Al Helal said.
“Made from Hastelloy – a high nickel alloy capable of withstanding extreme corrosive conditions – the flow loop can simulate some of the toughest conditions pipelines face. This enables advanced research to improve material selection and management methods, helping to mitigate environmental risks and reduce costs.”
Curtin Corrosion Centre Interim Director, John Curtin Distinguished Professor Mark Buntine, said the opening of the Extreme Service Flow Loop marks a turning point for Australian research and innovation.
“Until now, such corrosion tests were only available overseas. The Australian-based facility is also the world’s only flow loop capable of safely replicating corrosive conditions in the presence of toxic mercury vapour, which requires a highly controlled environment,” Professor Buntine said.
“This cutting-edge research facility will not only address critical industry challenges, but also create training opportunities for postgraduate students, setting the foundation for future research and development in this field that will benefit industries worldwide.
“This achievement also pays tribute to the vision and dedication of the late Professor Ahmed Barifcani, whose contributions were pivotal to the project’s success.”
The Extreme Service Flow Loop was also made a reality through the efforts of former Curtin Corrosion Centre Director, Professor Mariano Iannuzzi, who initiated discussions with Chevron Australia and established the foundation for the research collaboration.
Chevron Australia Director of Operations Danny Woodall said the project reflected Chevron’s commitment to innovation, technology development and local research expertise.
“Chevron Australia is proud to partner with the Curtin Corrosion Centre to deliver a world-class research tool that will enhance the safety, efficiency and sustainability of major energy projects in Western Australia and across the world,” Mr Woodall said.
“The facility is testament to the value of collaboration between industry and academia, driving local innovation and creating new opportunities for the state’s leading energy sector.”
Beyond supporting Chevron Australia’s operations, the Gorgon and Wheatstone natural gas developments, the flow loop will be available to other companies in the future, making it a valuable resource for addressing global corrosion challenges.
Further information on the Curtin Corrosion Centre can be found here.
